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Sega sedan cooling fan wiring harness recall repair instructions

involves models: August 31, 2009 – March 3, 2010 the production of Dongfeng Citroen Sega 1.6 L hatchback and sedan, equipped TU5JP4 engine, VIN code LDCC13L2090027460 ~ LDCC41L3XA0194157, models for the DC7165BB, DC7165DB, DC7165BTA and DC7165DTA.

Content Bulletin: an engine cooling fan may be brought into contact with the wire harness speaker stand, the cooling fan may cause the harness worn insulating layer, a short circuit can cause severe. A short circuit will cause the cooling fan is working properly, may result in the engine temperature is too high, a temperature warning lamp lights, the vehicle is not normal driving, there are security risks in extreme cases.

Countermeasure: adjustment strap fixed point on the wire harness cooling fan, the fan harness to avoid contact with the horn bracket. For details please refer to the following steps.

FIG 1

(1) disconnecting the battery positive terminal harness using lift vehicle lift, demolition plastic front bumper lower closing plate (FIG. 1).

FIG. 2

(2) inspection main harness attachment point harness below the front left speaker stand (FIG. 2) If the harness insulating layer at the main harness attachment point damage, using cotton belt (part number ZQ92245680) wrapping a wire harness (FIG. 3), each wire harness damage occurs to the insulating layer, a cotton belt wound dressing process (at least 3 separate ring). If the harness should be replaced severely damaged the main wiring harness.

Figure 3

(3) re-fixing the main harness connection point (FIG. 4). The pitch of the original fixed connection point with the main harness tape Alcazar cut, re-bundled with a new band Alcazar (Part No. 0000699059), with the main requirements with Alcazar harness connection point controlled at 20 ~ 30 mm , then loaded onto a vehicle body existing fixing holes and secure. In the bandWhen re Alcazar with fixed main harness, the wire harness branch harness fan moves downward approximately 50 ~ 60 mm, while the rotation of the belt band Alcazar, adjust the installation direction of the harness as far as possible away from the main speaker stand point harness connection. Note that, in the installed wire harness strap and the truss band with Alcazar, cut off the excess portion of the tie.

Figure 4

(4) the minimum gap between the main wiring harness connected to the point of installation of the horn bracket require more than 30 mm . If the minimum gap between the horn main harness holder node is less than 30 mm, is readjusted until it meets the requirements.

(5) under the bumper before reinstalling the plastic closure plate connected to the battery power supply, and make the necessary settings.

Note: If the harness main harness insulating layer is not damaged at the node, simply re-secured to the main harness attachment point.

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