Recently, the long-awaited red flag H9 officially listed in Changchun. As the red brand C + level luxury flagship sedan, the red flag H9 represent China FAW Hongqi brand strength, fully demonstrated its deep knowledge in the manufacturing, technology, research and development, leading the Red Flag brand innovation, product innovation and technological innovation into the new era.
the birth of the red flag red flag H9 new plant not only has stamping, welding, painting and final assembly process is complete, the wider use of advanced manufacturing technology and equipment automobile industry and new energy-saving and environmental protection technology and new materials. Whether manufacturing process to produce quality and factory automation, intelligent, digital and flexible degree, represents the advanced level of domestic automakers.
August 25, Red Flag Red Flag brand new innovative technologies hold open day, new quality red flag day series of theme activities. Automotive media and industry experts from across the country gathered into the new plant the red flag, red flag H9 visit the birthplace of a total of Kam scientific and technological innovation, overall experience great achievements Carpenter red brand new manufacturing and development of innovative technology, national brand feel up power, witness the red brand new life.
this year, when the overall domestic car market downturn, red brand to achieve a contrarian growth in July sales exceeded 17,500, an increase of 99 percentage, 1 to July total sales of more than 87,500, an increase of 108 percentage.
behind
good performance, is the red brand the ultimate pursuit of technological innovation and quality upgrading, the red flag factory in intelligent, digital, flexibility and environmental protection and other fields have mastered the independent core innovative technologies for the red flag products a powerful quality assurance and technical support.
lean production enabling the ultimate quality red car
is an advanced lean production management philosophy, while improving the stability and efficiency of the system of production and improve product quality. When quality Japanese senior media people visited the red flag factory, lean production scenarios can be seen everywhere.
In the stamping plant, plant flag new “dry + wet” cleaning double sheet metal stamping dieType, any combination to achieve a variety of sheet cleaning method, a stronger cleaning capability smudges the press sheet surface cleaner, which greatly enhance the surface quality of stamping. Welding workshop is the first red flag high flexibility, high digital, high green welding shop, is currently our most advanced intelligence and digital welding shop, weld automation rate of 100 percentage, glue automation rate 97 percentage . Laser welding technology of the plant employed, the intensity higher than the average spot intensity 10 percentage by solder encryption greatly enhance the torsional rigidity of the body frame, casting a real security guard for the occupants; three-spot laser brazing technique generating the laser reaches the weld brazing intermolecular bonding, extremely smooth, clean, stand “type microscope test”, to achieve perfect integration of safety and aesthetics.
In the paint shop, Hongqi new plant using the most advanced multi-color coating technology. Color, multi-color personalized paint application has become an important means to enhance vehicle product charm point in the international, traditional “shelter – Spray – dumping covered” trapping process will be efficient and sophisticated automatic unsheltered spray replaced by technology. It is understood that no masking spray technology development is divided into three stages, horizontal painting, decorative painting and body full body with bare spray technology, the vast majority of unsheltered car factory spray in the first stage, while the FAW Group has the development of the second stage, at the international advanced level. The advantages of multi-color painting is that in addition to spraying personalized, saving raw materials, reduce investment, reduce pollution also plays a significant role.
In the assembly shop of chassis multipacks tightened, automatically tighten the mounting of the tire, automatic adhesive windshield assembly, tighten the intelligent system to ensure the ultimate accuracy of production.
Digital Production of red booster Intelligent Manufacturing
intelligent and efficient, it is manufactured in the future. In recent years, along with intensive national “Guidelines on deepening the integration of manufacturing and development of the Internet” and a series of policies issued, manufacturing digital transition alive. In the digital transformation, China FAW has always been generous, and China FAW Digital Assembly recently held on with Huawei, Tencent, Baidu, Ali cloud, the car home, IBM (China) Co., Ltd., NTTDATA and other digital solutions provider signed a strategic cooperation agreement depth, speed up construction of digital automotive ecosystem transformation.
in a new red flag factory, digital production but also to build digital car an important part of the ecosystem. In the press shop, the first international retooling Flying wing, so that efficiency improvement retooling 40% or more, and the same crane can be achieved first international automatic changeover full automation of the process, the entire process without human intervention, so that the efficiency of re retooling up to 20 percentage. Stamping product identification code and two-dimensional engraved hit the domestic initiative, through the whole production process of digital management and intelligent analysis, so that precise traceability stamping single piece.
H red flag factory assembly plant, has become the first “no person distribution” workshop. Huge factory, the busiest “Porter” was undoubtedly the AGV navigation car. H red factory assembly shop nearly 200 various types of AGV navigation vehicle, which travels along the trajectory according to the procedure set gray stripe 33 on the ground, red car is equipped with various types of car accessories. This stream line AGV system which automatically take RFID automatic identification technology, can automatically identify the position of the material distribution, while being able to automatically recognize the pedestrian in front of, or avoidance deceleration, truly intelligent logistics. From parts to the vehicle, AGV automatic logistics system will be required in all aspects of automotive assembly precision materials distribution, saving a lot of manpower. Furthermore, it dubbed the “big yellow duck,” the robot particularly attractive, it is the largest industrial robot, wingspan of 4.2 meters, maximum load 1.7 tons, the main purpose is transported from the paint shop to the body quickly, accurate and stable transported to a trim line T0 station. Through visual guidance system mounted on the arm, the “big yellow duck” crawl body can be accurately ensure maximum body surface is not scratched.
All along, the red flag factory to ‘create the ultimate quality brand red flag’ for the design objectives, using the most advanced technology and equipment, assembly plant where the smart bit chemicals accounted for 80 percentage of the total number of stations above, welding automation equipment shop welds percentage rate of up to 100, is currently the most advanced smart green plants and factories. redFlag digital plant process to achieve a digital loop, the digital loop mass, three digital stream closed loop, open up the flow of data between systems, efficient digital network is formed, the production process to achieve efficient, controllable and transparency.
production of the green highlight red flag eco-innovation
to promote the production of green revolution, revolution is a profound concept of development. Flag new factory adhering to green development, the real ecological and economic win-win situation, so that green development as the main theme of the times, highlighting the era of play!
in the entire plant construction planning process, the red flag of the new plant by the use of more intelligent technology and years of experience in China FAW precipitation, especially some of the innovative ideas, creative implanted more on the factory floor, by creating green, flexible customized intelligent and efficient factories, production process transparent visualization, human-computer synergy to produce excellent quality products.
in terms of energy-saving green technology, innovative applications of the new plant red flag “will read the production plan,” the energy control system, according to the daily production plan, implement station lighting, air conditioning, oven, air the timing of opening and closing machine, effective conservation of industrial water, electricity, gas, heat, consumption of compressed air, opens a whole new plant energy management. Intelligent lighting control system flag new plant will be automatic control of lighting systems based on plant daily production plans, reduce energy waste. Lighting, LED lighting provided with the entire plant, plant using original good lighting conditions, the process to ensure adequate lighting requirements while significantly reducing lighting energy consumption, compared with the conventional illumination energy nearly 70 percentage. Meanwhile, the factory floor with high intensity aqueous polyurethane coating, both durable and environmental protection. Factory waste heat recovery system air compressor and the heat generated is recovered circulation pump for domestic water heating and office area. It is worth mentioning that the top red flag also plant a large-scale installation of solar panels to create a photovoltaic plant, convert light energy into electrical energy, to achieve the new energy alternative to traditional energy sources, to achieve green development of the factory.
to lean production, intelligent production, production of the green at the core of the new red flag factory, stood in the forefront of automotive manufacturing, has been from the past imitators,Chaser, rapid transition to become China’s auto intelligent manufacturing innovator and leader.
From the red flag to the new red flag, national car from the car to the country, is becoming a model for the new Red Flag brand cars continue to become bigger and stronger. The new red flag factory of lean production, digital production, the production of green make red brand rising in quality, “Made in China” to accelerate towards “Chinese wisdom made.”